What is Hot Dip Galvanizing


Hot dip galvanizing, according to the American Galvanizers Association, is defined as the process of dipping fabricated steel into a kettle or vat containing molten zinc. This process has been used time and time again for rust proofing and other corrosion protect services.

This process helps protect metal from corrosion and serves as a rust proofing solution. This is one of the most effective ways to protect steel and metal from rust. The molten zinc provides a barrier that doesn’t allow any moisture to touch the metal, thus ensuring no rust can form.

For more information on the metal coating process and its benefits, click here to go to our page dedicated to hot dip galvanizing. Contact our team today for your corrosion protection services, rust proofing solutions and powder coating alternatives in Buffalo, NY.

Hot Dip Galvanizing Process

The first step in the steel protection process is to completely clean the surface of any item to be hot dipped galvanized. This is important as the molten zinc coating will not form a complete metallurgical bond with the item if it is dirty. The steel will move through a series of cleaning steps including degreasing, pickling, and fluxing. The degreasing step helps remove dirt, oil, and other residues while the pickling step helps remove mill scale and iron oxide. Fluxing helps remove any remaining oxides left on the surface after the first two steps are completed. The steel is coated with a protective layer to prevent further oxide formation before it is galvanized.

Once the steel is prepped, it is dipped into a molten bath of at least 98% zinc at an angle to prevent air pockets. The iron in the steel metallurgically reacts with the zinc to create a zinc coating. After, the piece is inspected to ensure it was properly coated and the rust proofing is complete.

Rust Proofing & Corrosion Protection

Corrosion, also known as rust, can cause a company thousands of dollars to repair. Corrosion can lead to waste of natural resources, costly repair costs, operating malfunctions, and can affect the safety of its workers. For projects exposed to harsh weather conditions, it is essential to coat steel for corrosion protection. When deciding the best way to combat steel corrosion, hot-dip galvanizing is the best option for rust proofing. Hot-dip galvanizing has been used for over 100 years for corrosion protection because it is low-cost, versatile, sustainable, durable, and more. Ensuring corrosion protection will give your equipment a longer lifespan.

If you are looking for a way to protect your equipment from corrosion, you need to invest in hot-dip galvanizing. Hot-dip galvanizing can be utilized in harsh environments and provide maintenance-free longevity for years to come. Give us a call today to learn how hot-dip galvanizing can provide your equipment with corrosion protection. We proudly offer rust proofing services to Buffalo, NY, and the surrounding areas.

Hot Dip Galvanizing Benefits: Steel Protection, Corrosion Protection & More

Hot dip galvanizing provides a variety of benefits including:

  • Creates a barrier between the steel and the environment: Galvanizing steel puts a coating between the steel and the outside environment. Water, wind, salt, debris, and other potential things that can damage the steel is kept away.


  • Makes the surface abrasion-resistant: Hot drip galvanizing is resistant to abrasions and even if it is scratched or gouged it will continue to protect against corrosion.


  • Provides complete coverage of the steel: Galvanizing steel will completely cover every inch of the steel surface, providing complete protection.


  • Offers a long, maintenance-free life span: Galvanized steel requires no annual spraying, re-coatings, or anything else.

Contact Us

If you are looking for steel protection, rust proofing, or powder coating alternatives in the Buffalo, NY area, contact our team today. We can discuss hot dip galvanizing options with you to create a product with corrosion protection. Call today!

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